![]() As you remove each of the pieces keep them in order for re-assembly. Once the Handle (Tsuka) is removed the rest is straight forward. If it doesn't loosen after a few taps continue tapping it from the left and the right gradually increasing the force applied until it comes free. You should feel the guard and handle slowly pushing apart. Gently tap the handle on the side a few times and this should loosen the blade. Apply slight pressure on the guard (Tsuba) with your left hand. Your handle should be fit tight enough that it won't slide off the blade easily so you may need to loosen it. Don't be tempted to grab the blade and pull it out as it will certainly cause injury or possibly a few fingers. Be very careful as the blade maybe loose in the handle and you do not want to lose control of it. ![]() Now we are ready to remove the handle (Tsuka). At this time you should inspect your Mekugi for damage or wear and replace them if necessary. If you have more than one peg repeat this step for each making note of which peg goes to each hole. Use light repeated taps until it pushes through and falls out the other side. ![]() Don't force it or strike to hard as you don't want to damage the peg. Place the small end of the punch on the small side of the peg and gently tap it with the hammer until it comes free. If you turn the button counter clockwise you can unscrew it from the hammer. It is located in the hammer head and looks like a button. Remove the punch that is located in the brass hammer from your kit. Make sure that the reverse side of the peg is not on the box as the peg needs to drop out. you want to place your sword handle over the box like pictured with the small side of the peg upward. Once you have located the Mekugi, turn the sword over and you will notice that one side of the peg is larger than the other. If you are having trouble locating the Mekugi, they maybe partially covered by the handle wrap (Ito). There will most likely be two pegs as it is common for todays production, however there may only be one as they were done traditionally. You want to inspect the handle of your sword (Tsuka) for a peg (Mekugi) or pegs. The only additional things you may require are a good pair of leather work gloves and 100% attention as you are working with a very sharp blade. If your box is damaged you can substitute it with a wood block or something solid of approximately the same height. You will need the brass hammer as well as the box itself will be used. The entire process to unmount the furniture off your blade will be done using this kit. Everything you need is in the Traditional Sword Maintenance Kit that may have been included with your sword or is available on our website. Step 1: Prepare Your Toolsīefore you get started you should get your tools and work area together. If you feel you are unable to do this safely please do not attempt to disassemble your katana. CAUTION: you are working with a live sword blade that is designed to cut.
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